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Beware of grease compatibility problems If your equipment is making unusual noises, vibrating, or experiencing reduced performance, it may be a result of inadequate lubrication due to a clogged hydraulic grease fitting. The biggest culprit behind incompatibility is thickener chemistry, but base oil and additive incompatibility can also play a role
If you're unsure whether two greases. Excessive pressure buildup due to a clog can cause grease to leak around the fitting The impact of grease churning on grease properties such as oil bleed, leakage and rheology was studied using bearing experiments and a roll stability tester
Excessive grease separation can result in leakage from sealed components, leading to potential environmental hazards and safety risks
If left unchecked, grease separation can accelerate equipment wear and eventually lead to premature failure, resulting in costly repairs and downtime Introduction leaking grease fittings can pose significant problems for machinery and operations When grease fittings leak, the lubrication intended for the internal components is lost, leading to inadequate lubrication and increased friction This can result in accelerated wear and tear, overheating, and even failure of critical machinery parts.
Overfilling too much grease can cause churning of the grease during operation and high temperatures, resulting in overheating and leaking As the operating temperature rises, the breakdown rate of the grease increases, doubling every 18° f (7.8° c). Follow these best practices for effective grease application Apply the recommended amount of grease as specified by the bearing manufacturer
Oil bleed is a term used to explain the separation of oil or seepage of oil during normal grease operating conditions
Oil bleed is easily identified by the presence of oily sections of greased components and/or the formation of small pools of oil around componentry. This stops oil from bleeding to one end of the grease gun by keeping the oil level and consistent throughout the length of the tube When the grease is in use, if some oil leaks out of the equipment, the remaining grease in the cavity will be hardened. Grease bleeding or oil separation is an expression used to refer to grease that has released oil during static (storage) or normal operating conditions
In static conditions, oil bleeding is identified by the presence of small pools of oil, particularly when the grease surface is not flat or even In dynamic conditions, it is distinguished by oil leaking from a lubricated component
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